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src="/statics/images/ico11-1.gif" alt="RSS訂閱" /></a> 【<a href="javascript:;" onClick="$j('cntrBody').css('font-size','16px')">大</a> <a href="javascript:;" onClick="$j('cntrBody').css('font-size','14px')">中</a> <a href="javascript:;" onClick="$j('cntrBody').css('font-size','12px')">小</a>】</p> </div> </div> <div id="n0unthv8m8v" class="clear"></div> <div class="n0unthv8m8v" id="cntrBody" class="zx_txt"> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> 冷凍機組清洗主要對冷凍器和蒸發(fā)器結(jié)垢進行清洗，蒸發(fā)器結(jié)垢會含有大量雜質(zhì)，會影響整個系統(tǒng)的換器效果。冷凍機組定期清洗應(yīng)成為企業(yè)正常項目服務(wù)一部分，蒸發(fā)器結(jié)垢造成腐蝕、微生物繁殖等，給企業(yè)設(shè)備生產(chǎn)運行造成經(jīng)濟損失。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> <strong style="box-sizing:border-box;">蒸發(fā)器結(jié)垢危害及除垢方法</strong> </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> 蒸發(fā)器循環(huán)冷卻水中含有大量的鹽類物質(zhì)、腐蝕產(chǎn)物和各種微生物，由于未對其進行水處理，蒸發(fā)器運行一段時間后水側(cè)會結(jié)有大量的鈣鎂碳酸鹽垢及藻類、微生物淤泥、粘泥等，這些污垢牢固附著于銅管內(nèi)表面，導致傳熱惡化、循環(huán)壓力上升、機組真空度降低，影響機組的運行效率，造成較大的經(jīng)濟損失。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> 傳統(tǒng)的清洗方法通常采用化學清洗-酸洗，這種方法對各種沉積都有效，比機械方法省時。但化學清洗對系統(tǒng)和其他金屬部件有腐蝕性，容易出現(xiàn)腐蝕設(shè)備管線的事情，而且在排放時污染環(huán)境。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> <strong style="box-sizing:border-box;">除垢準備：</strong> </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> 1、斷開與蒸發(fā)器無關(guān)的其它系統(tǒng)。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> 2、開啟蒸發(fā)器水側(cè)高點放空閥和蒸汽側(cè)低點導淋閥，以保證清洗過程中反應(yīng)產(chǎn)生的大量氣體能夠及時排放和清洗液的充滿度；同時通過導淋閥監(jiān)測清洗過程中換熱器銅管的泄漏情況。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> 3、為了監(jiān)測系統(tǒng)的清洗效果及清洗過程中設(shè)備的腐蝕情況，在清洗施工前，將相當于設(shè)備材質(zhì)的標準腐蝕試片、監(jiān)測管段分別懸掛于清洗槽中。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> <strong style="box-sizing:border-box;">廢水蒸發(fā)器預(yù)防結(jié)垢措施</strong> </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> 濃鹽廢水在蒸發(fā)汽化過程中，易產(chǎn)生二次蒸汽霧沫夾帶，霧沫中所帶的含鹽水滴附著在除沫器的絲網(wǎng)或折流板上，不斷濃縮析出晶體形成垢層，嚴重時造成二次蒸汽受阻。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> 隨著循環(huán)的濃鹽廢水濃度不斷升高，廢水中所含硫酸鈣、碳酸鈣、硅酸鹽會在降膜式蒸發(fā)器的分布器縫隙處析出、附著結(jié)垢，造成部分分布器堵塞。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> 蒸發(fā)器內(nèi)循環(huán)濃鹽廢水中晶種控制量是蒸發(fā)結(jié)晶過程中，防止同種晶型、溶解度小的鹽析出附著于換熱管（或面）結(jié)垢的重要監(jiān)控指標。其控制范圍窄，易波動，且監(jiān)測分析結(jié)果滯后，一旦未及時發(fā)現(xiàn)晶種量不足進行調(diào)整時，可能已發(fā)生了結(jié)垢現(xiàn)象。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> <strong style="box-sizing:border-box;">預(yù)防結(jié)垢措施</strong> </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> （1）晶種法：通過在濃鹽廢水中加入一定的硫酸鈣或氯化鈣作為晶種，利用與垢物相同的晶體表面對垢物的親和力，降低廢水中硫酸鈣過飽和度，使廢水中析出的硫酸鈣分子優(yōu)先附著在懸浮的晶種上，而不是沉積在加熱管內(nèi)壁上，達到了防垢的目的。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> （2）加阻垢劑法：通過添加阻垢劑，去螯合廢水中的金屬結(jié)垢離子，防止它們與碳酸根、硫酸根結(jié)合而結(jié)垢。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> （3）加酸法：加酸，調(diào)節(jié)廢水PH≤5.0，除去碳酸或碳酸氫根，防止結(jié)碳酸鈣垢。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> （4）凈化預(yù)處理法：采用硬度和堿度去除工藝，去除濃鹽廢水中的鈣、鎂離子和硫酸根、碳酸根離子，防止產(chǎn)生碳酸鈣和硫酸鈣結(jié)垢。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> （5）控制固液比法：外加熱式強制循環(huán)蒸發(fā)器生產(chǎn)過程中，可通過控制濃鹽廢水中固液比量在一定的范圍內(nèi)，在軸流泵的作用下，含較多結(jié)晶體的廢水具有一定的流速，對換熱管內(nèi)壁有較強的沖刷作用，使晶核無法在加熱管內(nèi)壁附著形成垢層。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> 對冷凍機清洗后要對蒸發(fā)器防垢處理，比如調(diào)整工藝流程，加入不含鈣磷的助濾劑，在工藝中減少料液過度飽和度等。定期進行清洗服務(wù)后，控制水源可以根本上降低蒸發(fā)器結(jié)垢的產(chǎn)生頻率。 </p> <p style="box-sizing:border-box;margin-top:0px;margin-bottom:10px;padding:0px;color:#333333;font-family:"font-size:14px;white-space:normal;line-height:1.75em;"> <br /> 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